How to fix emission test failure: Parts to replace, quick tips, and DIY fixes

How to fix emission test failure: Parts to replace, quick tips, and DIY fixes

Introduction

Failed a PUC test recently? You're not alone. Many car owners in India encounter this issue during routine checks. Emissions test failure is usually a result of overlooked maintenance or faulty components. This guide covers what to do if your car fails emissions test, which parts could be causing the problem, and how to fix them easily, often without a visit to the mechanic.

Common reasons your car fails an emission test

If your car failed an emissions test, the cause is typically linked to unburnt fuel, poor combustion, or a sensor failure. Let’s look at the top culprits that trigger emissions issues and how you can address them.

Oxygen sensor malfunction

Cause: A faulty oxygen sensor affects fuel-air ratio

A faulty oxygen sensor throws off the air-fuel ratio, which can increase tailpipe emissions and trigger the check engine light.

Fix: Oxygen sensor replacement

Oxygen sensor replacement is one of the most effective ways to fix emission test failure. Choose a high-quality OEM sensor for better accuracy and long-term reliability.

Clogged air filter

Cause: Dirty air filter emissions

A dirty air filter limits airflow into the engine, leading to an overly rich fuel mixture. This results in incomplete combustion and high emissions.

Fix: Replace the air filter

Replace the air filter if it's clogged or overdue. This is an easy fix that helps reduce emissions and improves mileage. A clean filter is essential for keeping emissions in check and may help you pass a retest if your car failed emissions test due to airflow issues.

Worn-out spark plugs

Cause: Faulty spark plugs emissions

Faulty spark plugs can misfire, causing a spike in hydrocarbon levels during testing.

Fix: Replace spark plugs

Replacing worn spark plugs can fix emissions problems quickly and improve overall engine performance. This is one of the most common repairs after a failed emissions test.

Loose fuel cap or EVAP system leak

Cause: EVAP system leak

An EVAP system leak or a loose fuel cap lets fuel vapors escape, which increases emission levels.

Fix: Inspect and replace the fuel cap

Tighten or replace the gas cap. If the issue persists, inspect the EVAP system for small leaks or faulty valves. This step is often overlooked when trying to fix emission test failure.

Old engine oil

Cause: Dirty oil increases emissions

Dirty oil can affect combustion and release pollutants into the exhaust system.

Fix: Oil and filter change

Get a fresh oil change and replace the oil filter. This small step can make a noticeable difference, especially if you’re retesting after your car failed emissions test recently.

Other tips to pass an emission test

  • Warm up your engine by driving for at least 20 minutes before the test
  • Use a recommended fuel additive to clean the fuel system
  • Make sure tires are properly inflated
  • Avoid long idling periods before the inspection
  • Clear the check engine light after repairs

Final thoughts

Emissions test failure can be frustrating, but most issues are easy to resolve. From a simple oxygen sensor replacement to cleaning or replacing a clogged air filter, small fixes can go a long way. If you're looking for quality spare parts to pass your next test confidently, Autozilla has you covered with OEM and aftermarket options delivered to your doorstep.

Frequently asked questions

Can a dirty air filter cause failed emissions?

Yes, a clogged air filter can lead to a rich fuel mixture, increasing hydrocarbon levels and resulting in emission test failure.

Is it necessary to replace the oxygen sensor after a failed test?

Not always, but if your check engine light is on and diagnostics point to the oxygen sensor, replacement can significantly reduce emissions.

How do I know if my spark plugs are affecting emissions?

If your car is misfiring, running rough, or shows high hydrocarbon levels on the report, faulty spark plugs may be the cause.

What is the EVAP system and how does it affect emissions?

The EVAP system prevents fuel vapors from escaping into the air. Leaks in this system, or a loose fuel cap, can trigger emission failures.

Do fuel additives help pass emission tests?

They can. Using a quality fuel additive a few days before the test can clean fuel injectors and improve combustion, reducing emissions.

Should I clear the check engine light before a retest?

Only after fixing the root cause. Simply resetting the light without repair can lead to automatic test failure due to readiness issues.

Can old engine oil contribute to emission problems?

Yes, dirty oil increases engine wear and can affect combustion quality, raising emission levels.